Enhancing Reliability and Efficiency in the Chemical Industry

Imagine a chemical plant where APM integrates data from reactors, pumps, and safety systems, ensuring safe, efficient production. Or a food processing facility with PdM predicting conveyor belt failures, preventing food supply disruptions. Our services drive reliability, safety, and profitability across the chemical landscape.

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Polymers and Specialty Chemicals

Asset Performance Management (APM)

  • Integrated data analytics for better decision-making.
  • Optimize asset performance while reducing maintenance expenses.
  • Example: APM solutions improving reactor efficiency in specialty chemical synthesis.

Predictive Maintenance

  • Early detection of equipment anomalies using machine learning algorithms.
  • Prevent unplanned downtime, optimize maintenance schedules, and reduce costs
  • Example: Predicting pump failures in a polymer production line, ensuring continuous operation.

Advanced Materials (Composites and Ceramics)

Predictive Alerts

  • Detects deviations in material properties during production.
  • Ensures consistent quality and minimizes waste.
  • Example: Early warning for ceramic kiln temperature fluctuations.

Asset Optimization

  • Maximizes asset lifespan while reducing costs.
  • Integrates predictive and preventive maintenance strategies.
  • Example: Optimizing composite curing processes for aerospace components.

Cement Industry

Reliability-Centered Maintenance (RCM)

  • Systematic evaluation of failure modes and criticality.
  • Prioritizes maintenance efforts for kilns, crushers, and conveyors.
  • Example: RCM improving kiln refractory lifespan in cement production.

Safety Enhancement

  • Ensures safety mechanisms readiness.
  • Prevents unplanned shutdowns due to safety issues.
  • Example: Early detection of conveyor belt wear in cement plants.

Pharma and Food Industries

Prescriptive Maintenance

  • Machine learning identifies patterns of equipment failure.
  • Alerts weeks in advance, enabling proactive maintenance planning.
  • Example: Early detection of tablet press issues in pharmaceutical manufacturing.

Regulatory Compliance and Validated State

  • Ensures equipment availability, proper operation, and GMP compliance.
  • Validates equipment used in regulated product manufacturing.
  • Example: Maintaining validated state for cleanrooms in pharma facilities.